Chemical plant and system operators: Salary, Job Outlook, Education and Career Path

Control or operate entire chemical processes or system of machines.

Short answer: Chemical plant and system operators earn a national median annual wage of $78,120 (BLS, May 2025). Employment is projected to change -5.2% from 2025 to 2035 (all occupations: +3.5%), with about 1,300 openings per year. The typical entry credential is high school diploma or equivalent.

Median annual wage
$78,120
May 2025 Verified data
Projected change
-5.2%
2025 to 2035 Official projection
Openings per year
1,300
Average, 2025 to 2035 Official projection
Employment
16,610
OEWS, May 2025 Verified data

Chemical plant and system operators salary

$0$50K$100KUnited States$78,120
National annual wages for chemical plant and system operators, May 2025: 10th percentile $48,400, 25th $60,330, median $78,120, 75th $98,660, 90th $111,930. The bar spans the 25th to 75th percentile, the thin line spans the 10th to 90th percentile, and the red mark is the median.
MeasureAnnualHourly
10th percentile$48,400$23.27
Median (50th percentile)$78,120$37.56
Mean (average)$79,970$38.45
90th percentile$111,930$53.81

These wages describe everyone employed in the occupation, from new entrants to experienced workers. They are not starting salaries and not earnings of graduates from any particular program. Verified data

Source: U.S. Bureau of Labor Statistics, Occupational Employment and Wage Statistics, May 2025, National. May 2025 reference period. Published April 30, 2026. Retrieved October 18, 2026. Methodology.

Chemical plant and system operators pay by state and metro area

$45.8K$129K
Median annual wage for chemical plant and system operators by state, May 2025. Highest: Florida at $128,830. States in gray have no published estimate.
Table: median wage and employment for all 35 states and territories
StateMedian10th pct90th pctEmploymentLocation quotient
Alabama$91,610$56,500$101,8002301.02
Arkansas$91,610$74,420$97,2802401.72
California$87,550$73,900$111,9307800.4
Colorado$62,870$54,340$81,5504001.3
Florida$128,830$64,820$135,880600.06
Georgia$49,230$40,710$71,0202200.43
Idaho$82,980$54,740$97,320600.69
Illinois$65,710$60,580$83,6901600.24
Indiana$49,110$39,140$67,4703200.94
Iowa$60,440$46,220$65,8504902.93
Kentucky$97,550$72,820$135,500400.19
Louisiana$100,060$62,890$122,5603,40016.43
Maryland$95,150$62,390$99,7602900.98
Massachusetts$83,710$64,870$98,6305701.47
Michigan$72,430$31,890$102,190400.08
Minnesota$66,500$50,010$81,6801500.47
Mississippi$71,080$46,920$103,4003202.56
Missouri$55,470$46,590$78,0404501.45
New Jersey$86,820$62,760$115,5003300.73
New Mexico$72,610$70,190$75,350
New York$62,980$55,070$90,6901200.11
North Carolina$62,920$50,790$78,5806601.26
Ohio$67,580$51,170$75,8902400.4
Oregon$87,110$68,550$102,3301200.56
Pennsylvania$70,110$54,770$90,4207701.19
South Carolina$68,510$49,080$75,1206102.49
South Dakota$59,970$49,790$65,6401803.6
Tennessee$45,830$41,620$74,8503501
Texas$102,750$52,460$124,2202,3601.57
Utah$63,460$52,970$65,6403201.73
Virginia$63,000$36,330$84,8007601.74
Washington$60,120$45,760$114,0103500.92
West Virginia$81,710$44,210$90,2503805.02
Wisconsin$62,720$49,180$80,060900.29
Wyoming$107,810$88,360$114,38030010.12

A location quotient above 1 means the occupation is more concentrated in that state than in the nation overall.

Metro areas with the most jobs

Baton Rouge, LA1,720
Houston-Pasadena-The Woodlands, TX1,420
Lake Charles, LA740
New Orleans-Metairie, LA460
Boston-Cambridge-Newton, MA-NH410
Richmond, VA340
Philadelphia-Camden-Wilmington, PA-NJ-DE-MD310
San Francisco-Oakland-Fremont, CA300
Pittsburgh, PA280
Baltimore-Columbia-Towson, MD200

Highest paying metro areas

San Francisco-Oakland-Fremont, CA$111,900
Houston-Pasadena-The Woodlands, TX$106,020
Baton Rouge, LA$104,410
Lake Charles, LA$102,310
Mobile, AL$96,210
New Orleans-Metairie, LA$92,260
New York-Newark-Jersey City, NY-NJ$90,470
Portland-Vancouver-Hillsboro, OR-WA$87,210
Boston-Cambridge-Newton, MA-NH$82,170
Richmond, VA$77,930
Among metro areas with at least 100 workers in this occupation.
Source: U.S. Bureau of Labor Statistics, Occupational Employment and Wage Statistics, May 2025, State. May 2025 reference period. Published April 30, 2026. Retrieved October 18, 2026. Methodology.
Source: U.S. Bureau of Labor Statistics, Occupational Employment and Wage Statistics, May 2025, Metropolitan areas. May 2025 reference period. Published April 30, 2026. Retrieved October 18, 2026. Methodology.

Job outlook for chemical plant and system operators

2025 (actual)16,7002035 (projected)15,900
BLS projects employment of chemical plant and system operators to go from 16,700 in 2025 to 15,900 in 2035, a change of -5.2% (-900 jobs). All occupations are projected to grow +3.5%.
  • Average annual openings, 2025 to 2035: 1,300. Openings include new jobs plus replacement needs when workers retire or leave the occupation. Official projection

These are official BLS projections. ConnectPrep does not alter them or present its own forecasts as official statistics.

Source: U.S. Bureau of Labor Statistics, Employment Projections, Table 1.2: Occupational projections, 2025-35, and worker characteristics, 2025. Base year 2025, projected year 2035. Published August 27, 2026. Retrieved October 18, 2026. Methodology.

Education and training for chemical plant and system operators

Typical entry education
High school diploma or equivalent
Related work experience
None
On-the-job training
Moderate-term on-the-job training
O*NET Job Zone
Job Zone 1-2: Very Little to Some Preparation Needed

Highest education of people working in this occupation

Less than high school5.8%
High school diploma40.3%
Some college, no degree25.7%
Associate's degree13.6%
Bachelor's degree13.2%
Master's degree1.2%
Doctoral or professional0.2%
Share of workers age 25 and over by highest education completed, 2023-24. The most common level is a high school diploma (40.3%).
Source: U.S. Bureau of Labor Statistics, Employment Projections, Education and training tables 5.1 to 5.4. Attainment 2023-24 (ACS); wages 2025; projections 2025-35. Published August 27, 2026. Retrieved October 18, 2026. Methodology.

O*NET describes this preparation level as: Usually requires a high school diploma or GED, though some occupations may not.

Degrees and programs that lead to this career

Programs officially mapped to this occupation in the NCES and BLS CIP to SOC crosswalk. A mapping means the program commonly prepares students for the occupation, not that every graduate works in it. Official crosswalk

Source: National Center for Education Statistics and U.S. Bureau of Labor Statistics, CIP 2020 to SOC 2018 Crosswalk. CIP 2020 and SOC 2018 taxonomies. Published April 30, 2020. Retrieved October 18, 2026. Methodology.

Skills, knowledge, and daily work

Most important skills

Monitoring3.8
Critical Thinking3.6
Reading Comprehension3.1
Active Listening3.1
Speaking3.1
Writing3.0
Active Learning3.0
Mathematics2.8
O*NET importance rating on a 1 to 5 scale.

Most important knowledge areas

Mechanical4.3
Chemistry4.3
Mathematics4.3
Production and Processing3.8
Physics3.7
Public Safety and Security3.6
Engineering and Technology3.3
Computers and Electronics3.1
O*NET importance rating on a 1 to 5 scale.

Typical tasks

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.
  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.
  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.
  • Record operating data, such as process conditions, test results, or instrument readings.
  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.
  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.
  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.
  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

Technology skills

  • Microsoft Excel (in demand)
  • Microsoft Office software (in demand)
  • Microsoft Word (hot technology)
  • Alarm management system software
  • Coordinated incident management system CIMS software
  • Distributed control system DCS
  • Interlock shutdown systems

Transferable skills for career changers: Operations Monitoring, Operation and Control, Quality Control Analysis, Judgment and Decision Making, Time Management, Complex Problem Solving.

Common job titles: Chemical Operator, Chemical Plant Operations Technician (Chemical Plan Operations Tech), Chemical Plant Production Operator, Chemical Process Control Operator, Plant Technician (Plant Tech), Process Control Operator, Process Development Associate, Process Operator, Process Technician (Process Tech), Production Technician (Production Tech).

This page includes information from the O*NET 31.0 Database by the U.S. Department of Labor, Employment and Training Administration (USDOL/ETA). Used under the CC BY 4.0 license. O*NET is a trademark of USDOL/ETA. ConnectPrep has modified all or some of this information. USDOL/ETA has not approved, endorsed, or tested these modifications.
Source: National Center for O*NET Development for USDOL/ETA, O*NET 31.0 Database (August 2026 release). Database release 31.0, August 2026; element dates vary by occupation. Published August 25, 2026. Retrieved October 18, 2026. Methodology.

Is it worth it? Model the cost of getting there

Use the ROI calculator to compare the cost of the education this career usually requires against staying on your current path. It starts from the official wage distribution above, and you can change every assumption.

Frequently asked questions

How much do chemical plant and system operators make?

The national median annual wage for chemical plant and system operators was $78,120 in May 2025, according to the BLS Occupational Employment and Wage Statistics program. The lowest paid 10 percent earned less than $48,400 and the highest paid 10 percent earned more than $111,930. These figures cover all workers in the occupation, not only new entrants.

What education do chemical plant and system operators need?

BLS lists high school diploma or equivalent as the typical education needed to enter this occupation, with none of related work experience and moderate-term on-the-job training on-the-job training typically needed to become competent.

Is chemical plant and system operators a growing career?

BLS projects employment of chemical plant and system operators to change -5.2% from 2025 to 2035, compared with +3.5% for all occupations. About 1,300 openings are projected each year on average, including openings from workers who retire or change occupations.

Which states pay chemical plant and system operators the most?

By median annual wage in May 2025, the highest paying states were Florida ($128,830), Wyoming ($107,810), Texas ($102,750). Pay differences partly reflect differences in living costs.

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